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Two-way Clamp Ball Valve

Two-way Clamp Ball Valve

The Two-Way Clamp Ball Valve represents the gold standard in hygienic flow control, specifically engineered for sanitary processing applications where cleanliness, rapid disassembly, and contamination prevention are paramount. Featuring quick-disconnect clamp ends that enable tool-free installation and removal, this valve excels in industries requiring frequent cleaning and sterilization. Crafted from mirror-polished 316L stainless steel with internal surfaces achieving Ra ≤ 0.8 μm, it meets the most stringent sanitary standards including 3A, FDA, and EHEDG compliance. Available in sizes from DN15 to DN100 with pressure ratings up to PN16, this valve is the ideal solution for pharmaceutical, food and beverage, dairy, and bioprocessing applications where product purity cannot be compromised.
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Product Features & Competitive Advantages

 

1

Ultra-Sanitary Design Excellence:Electropolished internal surfaces with Ra ≤ 0.8 μm finish prevent bacterial adhesion and facilitate complete drainage. The crevice-free construction and optimized internal geometry ensure no product entrapment areas, meeting strict 3A and FDA sanitary standards for hygienic processing.

 

2

Rapid Installation and Maintenance:Tri-clamp ends allow tool-free connection and disassembly in seconds, dramatically reducing cleaning and maintenance downtime. The lightweight, compact design simplifies handling during frequent disassembly for sterilization and inspection cycles.

 

3

Enhanced Sealing Integrity:Double O-ring stem sealing system prevents external contamination while FDA-compliant PTFE or EPDM seats ensure bubble-tight shut-off. The advanced sealing technology maintains integrity through repeated sterilization cycles and temperature variations.

 

4

Superior Material Construction:Manufactured from 316L stainless steel with extra-thick clamp ferrules for enhanced durability. The high-grade material provides excellent corrosion resistance to cleaning chemicals, acids, and alkalis commonly used in sanitary processes.

 

5

Optimized for Automated Processing:Ready for integration with pneumatic or electric actuators for fully automated control systems. The standardized mounting interface allows quick conversion from manual to automated operation without modification.

 

6

Validated Cleanability:Designed for efficient Clean-in-Place (CIP) and Sterilize-in-Place (SIP) processes with documented validation protocols. The smooth, polished surfaces and drainable orientation ensure thorough cleaning without disassembly.

 

 

Typical Specifications

◆Size Range: DN15 to DN100 (½" to 4")

◆Pressure Rating: PN16 (150 PSI)

◆Temperature Range: -10°C to 130°C (with standard seals)

◆Body Material: 316L Stainless Steel

◆Surface Finish: Ra ≤ 0.8 μm (Electropolished)

◆End Connection: Tri-Clamp per ISO 2852

◆Seat Materials: PTFE, EPDM, Silicone

◆Stem Seals: Double O-ring Design

◆Compliance Standards: 3A, FDA, EHEDG, GMP

◆Design Standards: ASME BPE, ISO 2852

O1CN011

 

Our Service and Support

We ensure optimal performance through comprehensive sanitary validation support:

 

 

◎Sanitary Documentation: Detailed CIP/SIP validation protocols and surface finish certifications

◎Technical Training: Operator training for proper installation, cleaning, and maintenance procedures

◎Validation Support: Documentation packages for regulatory compliance and quality audits

◎Spare Parts Program: Sanitary-grade replacement seals, clamps, and components

◎Warranty Coverage: 12-month comprehensive warranty on all sanitary components

 

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FAQ

 

Q: What sanitary certifications does this valve hold?

A: Our clamp ball valves are fully certified to 3A, FDA, EHEDG, and GMP standards. Each valve ships with complete documentation including material certifications and surface finish validation reports for regulatory compliance.

Q: How does the surface finish contribute to sanitary performance?

A: The Ra ≤ 0.8 μm electropolished finish creates an ultra-smooth surface that prevents bacterial adhesion and facilitates complete cleaning. This exceeds industry standards for sanitary applications and ensures optimal cleanability.

Q: Can the valve withstand frequent sterilization cycles?

A: Absolutely. The 316L stainless steel construction and high-temperature seat materials are engineered to withstand repeated SIP cycles at temperatures up to 130°C without degradation of sealing performance.

Q: What cleaning methods are recommended?

A: The valve is designed for both CIP and SIP processes. For manual cleaning, the quick-disconnect clamp ends allow rapid disassembly. We provide detailed cleaning protocols tailored to your specific application and regulatory requirements.

Q: Are custom configurations available for specific applications?

A: Yes, we offer numerous customization options including special seal materials for aggressive media, various clamp styles, extended stems for insulation, and complete actuation packages for automated process integration.

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